Download Manufacturing and Design. Understanding the principles of by Erik Tempelman PDF

By Erik Tempelman

Manufacturing and Design provides a clean view at the global of business construction: pondering by way of either abstraction degrees and trade-offs. The e-book invitations its readers to tell apart among what's attainable in precept for a definite method (as decided via actual law); what's attainable in perform (the creation procedure as made up our minds via business state-of-the-art); and what's attainable for a definite provider (as decided through its creation equipment). particular strategies thought of the following contain steel forging, extrusion, and casting; plastic injection molding and thermoforming; additive production; becoming a member of; recycling; and more.

By tackling the sphere of producing procedures from this special approach, this ebook makes the main out of a reader's constrained time. It provides the information had to not just create well-producible designs, but additionally to appreciate provider wishes to be able to locate the optimum compromise. except bettering layout for construction, this ebook increases the criteria of puzzling over producibility.

  • Emphasizes the robust hyperlink among product layout and selection of producing process
  • Introduces the idea that of a "production triangle" to spotlight tradeoffs among functionality, rate, and caliber for various production methods
  • Balanced units of questions are integrated to stimulate the reader's thoughts
  • Each bankruptcy ends details at the construction equipment regularly linked to the primary mentioned, in addition to guidelines for extra reading
  • Hints to bankruptcy routines and an appendix on lengthy workouts with labored options on hand at the book's better half web site:

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Extra info for Manufacturing and Design. Understanding the principles of how things are made

Example text

6, depending on the C content. a crystalline structure in the solid state, occupying less volume than in the disordered liquid state. Once it has fully solidified, the metal can be cooled down further to room temperature (RT for short), contracting again. Notice how the graph’s slope is now less than it was in the liquid state. The slope is characterized by the thermal expansion coefficient, defined as the linear strain per kelvin change in temperature. 1 presents some key data for five important casting alloys.

The range of metals is mainly limited to zinc, aluminum, and magnesium. When casting aluminum alloys, the die’s life span is comparatively short. 9 providing a real-world example. Product size is another limitation, with 20 kg being a practical limit for part weight for most equipment. 8 Creating an undercut with sliding mold or die elements. 9 High pressure die-cast aluminum sunscreen cover plate (center) and casting system (left). Injection is done from the right side; the runners at the left side lead to a small reservoir for catching impurities.

Moving vehicles crashing to a stop must dissipate all of their kinetic energy safely. So for the structure to absorb this energy, we need an alloy with high energy absorption potential per unit volume and a large enough volume of this material being deformed during the crash. This is the basic idea behind “crumple zones” in cars. 15 A certain high strength steel (HSS) can absorb 200 MJ/m3 of deformation energy. How many kg of such HSS must be fully deformed to bring a 1500 kg car moving at 100 km/h to a standstill?

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